Products

BEKAFIX 57 CO Shot
Shotcast-Mix
CO-resistant
Upper Shaft

BEKAFIX 57 Shot
Shotcast-Mix
Upper Shaft

BEKAFIX VH 9Shot
Shotcast-Mix
Lower Shaft

BEKAFIX 50 HF W1
Back Filling (Injection) Mix
Staves, Steel Jacket

KORUDUR MC MUX
Back Filling (Injection) Mix
Staves, Steel Jacket

Blast Furnace

Shaft

Full and partial repairs - manually from platform or with shotcrete robot!

TIME IS MONEY! OPTIMISE YOUR FURNACE AVAILABILITY!

Full and partial repairs of blast furnace shafts are usually precisely planned.

Why? Every ton of pig iron counts! We can offer you "cold" repairs, manually shotcast from a platform installed inside the furnace, usually arranged parallel with other works and a more extensive revision.

But what if the shaft requires an urgent protective repair, for which there is actually no time? Our solution: A shotcreting repair with the shotcrete robot of Beck u. Kaltheuner.

ADVANTAGES OVER SHOTCAST PLATFORM METHOD:

  • Significantly lower installation time
  • Less risk for personnel as the robot is operated by remote control outside the furnace
  • Ideal for partial repairs

What other advantages does our "Shooter" or shotcrete robot offer? The crane can be adjusted horizontally up to 30°. The spray nozzle angle itself can be adjusted between 40 and 50°, allowing for a backspraying of staves, scabs or other cavities. The robot "arms" are hydraulically operated and horizontally adjustable: That saves time during the installation and allows continuous shotcreting until the job is done! 

Our shotcrete robot is custom designed and undergoes continuous advancement. Very soon we will be able to offer shotcreting with video surveillance. What does this mean for you? Full transparency with regard to furnace conditions and our installation performance.

Service Overview:

  • Shaft condition analysis
  • Removal of old refractory
  • Manual or automatic Shotcreting
  • Shotcrete robot with hydraulic arms and remote control (via crane)
  • on-site supervision by our technicians

It is possible to complete a partial repair within 20-21h*. This includes the assembly and disassembly of equipment, the cleaning and the shotcreting of the repair mix at a rate of app. 6-7 tons/hour, depending on the selected material and volume.

*These values are for reference only. The real time table can vary due to on-site conditions.

References
ThyssenKrupp Duisburg    
HKM Duisburg AM Eisenhüttenst. AM Temirtau
AM Eisenhüttenst. AM Kryvyi Rih Zaporizhstal Ukraine
  • Zertifizierte Qualität